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HUSCO

Pewaukee, WI Commercial HVAC

HUSCO is a privately owned company that designs and manufactures hydraulic and electro-mechanical control systems. With decades of experience supporting automotive and off-highway equipment, HUSCO needed reliable HVAC and ventilation for manufacturing and office spaces. Timeline: September 2017 to June 2018.

Scope of Work

H&H Mechanical Contractors provided and installed:

    H&H Mechanical provided and installed:

    • 5 Trane RTUs for the office and production areas, with associated supply and return ductwork
    • 5 RTU roof curbs
    • All necessary natural gas piping serving the RTUs
    • 15 VAV boxes in the office area for zoning
    • Trane Tracker control system for HVAC control throughout the office and production areas
    • All associated ductwork and controls for the VAV system

    Results

    This project delivered integrated heating, cooling, ventilation, and air distribution to support precision manufacturing operations and ongoing process heat loads. All work was completed per manufacturer installation requirements and applicable codes.

    Rooftop units with gas-fired heating and DX cooling were installed with coordinated roof curbs, service clearances, and fully connected utilities. Equipment capacity and airflow were selected to account for internal process heat gains, equipment diversity, and operational scheduling.

    Supply, return, relief, and exhaust ductwork was shop-fabricated and installed per SMACNA HVAC Duct Construction Standards. Air distribution was planned using appropriate diffuser selection and throw patterns to help maintain temperature uniformity in the occupied zone and reduce stratification. Duct systems were sealed, insulated where required, and supported for long-term performance.

    Dedicated outside air and exhaust systems were installed to meet code-required ventilation rates and help remove heat and airborne contaminants associated with machining and assembly processes. Pressure relationships were set to help prevent migration of contaminants into adjacent office and administrative areas.

    HVAC equipment and terminal devices were integrated with a programmable building control system to provide zoning, time-of-day scheduling, space temperature control, and occupied/unoccupied setbacks. Final startup, TAB, and commissioning verified airflow quantities, temperature control, control sequences, and safety interlocks for operation under manufacturing conditions.

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